1. Electroplating process control
The service condition and service life of galvanized iron wire or components are closely related to the thickness of the coating. The more strict the use conditions and the longer the service life, the thicker the required layer of galvanized iron wire should be. Different products, according to the specific environment (temperature, humidity, rainfall, atmospheric composition, etc.) to determine the expected service life of the coating thickness, blind thickening will cause all kinds of waste. But if the thickness is insufficient, it will not reach the expected service life requirements. Different manufacturers, according to their own equipment conditions, in the case of determining the plating, the first preparation of a more complete and reasonable process flow, clear plating parameters, control plating solution concentration, standard operation.
2, hot plating wire plating after processing
Post-plating treatment (passivation, hot melting, sealing and hydrogen removal, etc.) for the purpose of enhancing protective properties, decoration and other special purposes. After galvanized, chromate passivation or other conversion treatment is generally required to form the corresponding type of conversion film, which is one of the key processes to ensure the quality of post-plating.
3, galvanized wire galvanized process
For key and important parts with tensile strength greater than 1034Mpa, the stress should be removed at 200±10℃ for more than 1 hour before plating, and for carburized or surface hardened parts, the stress should be removed at 140±10℃ for more than 5 hours. The cleaning agent used for cleaning shall have no effect on the binding force of the coating and no corrosion on the substrate. Acid activation Acid activation solution should be able to remove corrosion products and oxide film (skin) on the surface of parts without excessive corrosion on the matrix.
Galvanizing can be done by zincate galvanizing or chloride galvanizing. Appropriate additives should be used to obtain a coating that meets the requirements of this standard. Light treatment should be carried out after light plating. The parts that need to be dehydrogenated for passivation should be passivated after dehydrogenation. Before passivation, 1%H2SO4 or 1% hydrochloric acid should be applied for activation for 5~15s. Passivation shall be treated with colored chromate unless otherwise specified in the design drawings.
The wide application of galvanized wire has brought great convenience to people’s production and life, but the production process of iron wire is also not to be underestimated. In industrial production, the production process of galvanized wire should be strictly controlled to ensure the quality of galvanized wire.
Post time: 16-11-22