1. Zinc pot operators must stick to their posts
Zinc pot workers should be determined to do duty and responsibility. Do not leave the post without leave, always observe the change of hot plating wire galvanized layer, and according to the analysis results, master the asbestos block gap friction, how long it takes to press, replace the pressing face; Adjust the working face; Until all four sides of the asbestos block are used up, maintenance workers will continue to use the block after repair when necessary to reduce the consumption of asbestos block.
2. Eliminate the caked zinc residue at the zinc liquid surface
With a large pickpocket for the steel wire, into the zinc liquid before the surface of the zinc ash stirring; Use a small outlet for steel wire galvanized; Zinc pot steel wire outlet in 30 minutes, with the pickpocket back and forth, until the large, floating zinc residue into brown yellow, real zinc ash, zinc ash surface. The zinc ash taken out should be brown yellow real zinc ash, zinc surface, effectively reduce the zinc consumption. This is one of the biggest measures to reduce zinc consumption, and it is a real problem, which has not been solved for many years.
3, reduce the bivalent iron ion in the plating aid used for hot plating wire, reduce the formation of zinc slag
The patented technology is used to regularly put zinc blocks into the plating aid pool, so that the bivalent iron in the plating aid becomes trivalent iron, and plays an important measure to stabilize the PH value within a numerical range, and also facilitate the filter to filter out the trivalent iron ions in the plating aid; The trivalent iron ion is controlled between 0.3 and 1.0g/L; When hydrogen is not released in the plating aid, the zinc block is continued. It is an effective measure to reduce zinc slag, improve the fluidity of zinc liquid and reduce the thickness of zinc layer to give full play to the function of plating aid filter.
4. Keep the rinsing water clean after wire pickling
The management system of the rinsing water after wire pickling should be discharged regularly and regularly, and the rinsing water should be kept clean and low acid value as far as possible. It is more appropriate to control the pH value of 3. The concentration of plating aid should not be too high. The hot plating wire must be added with ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution is controlled within the range of 50~80g/L. If ammonium chloride or zinc chloride is added without reference to the results of laboratory analysis, it should be criticized and educated, and economic treatment should be given if necessary.
5, according to the thickness of the wire diameter to adjust zinc dipping time
Zinc dipping time should be adjusted according to the thickness of wire diameter. The method of adjustment is the length of the distance between the lead screw on the zinc pot and the ceramic sinking roller. Thick wire diameter zinc dipping time should be long, fine wire diameter zinc dipping time should be short, zinc dipping length in the range of 2~3.5m, which is also to reduce the zinc consumption of steel wire galvanized, is an aspect of maintaining the uniformity of zinc layer.
Post time: 16-11-22