In order to make the zinc content of steel wire stable in the future, and maintain its uniformity, as far as possible to reduce the zinc content, and effectively reduce zinc consumption to the actual work, the following measures are proposed by the wire factory:
1, zinc pot workers to resolutely do duty and responsibility. Do not leave the post without permission, always observe the change of steel wire galvanized layer, and according to the analysis of the results, master asbestos block gap friction need how long to press, replace the pressing face; Adjust the working face; Until the four faces of the asbestos block are used up, maintenance workers continue to use it after repair when necessary to reduce the consumption of asbestos block.
2. Use a large pickpocket to stir the zinc ash before the steel wire enters the zinc liquid; Use a small outlet for the galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. After the removal of zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the measures to reduce zinc consumption, but it is also a real problem, which has not been solved for many years.
3. Put zinc block into the plating aid pool regularly, so that the bivalent iron in the plating aid becomes trivalent iron, and it is an important measure to stabilize the PH value in a numerical range. At the same time, it is convenient for the filter to filter out the trivalent iron ions in the plating aid; Ferric ion is controlled between 0.3 and 1.0g/L; When hydrogen is not released in the plating aid, the zinc block is continued. It is an effective measure to reduce zinc slag, improve the fluidity of zinc liquid and reduce the thickness of zinc layer to play the role of plating aid filter.
4. Keep the rinsing water clean after wire pickling, which is an important link to reduce zinc consumption. The management system of the rinsing water after the steel wire pickling should be regularly and regularly discharged after the rinsing water, and the rinsing water should be kept clean and low acid value as far as possible. The pH control is more appropriate.
5, the concentration of plating aid can not be too high, which is a factor that can not be ignored to reduce zinc consumption. The concentration of plating aid should not be too high. The galvanized line must be added with ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution should be controlled within the range of 50~80g/L. If ammonium chloride or zinc chloride is arbitrarily added without the results of laboratory analysis, it should be criticized and educated, and economic treatment should be given if necessary.
6, according to the wire diameter thickness to adjust zinc dipping time. Zinc dipping time should be adjusted according to the thickness of wire diameter. The method of adjustment is the length of the distance between the lead screw on the zinc pot and the ceramic sinking roll. The zinc dipping time of coarse wire diameter should be long, and the zinc dipping time of fine wire diameter should be short.
Post time: 04-05-23