1. Zinc pot operators must stick to their posts
Zinc pot workers should be determined to do duty and responsibility. Do not leave the post without leave, always observe the change of hot plating wire galvanized layer, and according to the analysis results, master the asbestos block gap friction, how long it takes to press, replace the pressing face; Adjust the working face; Until all four faces of the asbestos block are used up, maintenance workers can continue to use the asbestos block after repair when necessary to reduce the consumption of asbestos block.
2. Eliminate caked zinc residue on zinc liquid surface
With a large pickpocket used for steel wire, into the zinc liquid before the surface of the zinc ash stirring; Use a small outlet for galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. The extracted zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the biggest steps to bring zinc consumption down, and it’s a real problem, one that hasn’t been solved for years.
3, reduce the bivalent iron ion in the plating aid used for hot plating wire, reduce the formation of zinc slag
The invention technology is used to put zinc block into the plating aid pool regularly, so that the bivalent iron in the plating aid becomes trivalent iron, and plays an important measure to stabilize the PH value within a numerical range, and also facilitate the filter filter out the trivalent iron ions in the plating aid; Ferric ion is controlled between 0.3 and 1.0g/L; When hydrogen is not released in the plating aid, the zinc block is continued. It is an effective measure to reduce zinc slag, improve the fluidity of zinc liquid and reduce the thickness of zinc layer to play the role of plating aid filter.
4. Keep the rinse water clean after pickling the steel wire
The management system of the rinsing water after the steel wire pickling should be regularly and regularly discharged after the rinsing water, and the rinsing water should be kept clean and low acid value as far as possible. The pH control is more appropriate. The concentration of plating aid should not be too high. Hot plating wire must be added ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution is controlled in the range of 50~80g/L. The addition of ammonium chloride or zinc chloride raw materials without the results of laboratory analysis shall be subject to criticism and education, and economic treatment if necessary.
5, according to the wire diameter thickness to adjust zinc dipping time
Zinc dipping time should be adjusted according to the thickness of wire diameter. The method of adjustment is to use the lead screw above the zinc pot, the length of the distance to the ceramic sinking roller. Thick wire diameter zinc dipping time should be long, fine wire diameter zinc dipping time should be short, zinc dipping length is in the range of 2~3.5m, which is also to reduce the zinc consumption of steel wire, is an aspect of maintaining the uniformity of zinc layer.
Post time: 24-04-23