1. Electroplating process control
The service condition and service life of electro galvanized iron wire or component are closely related to the thickness of electroplated coating. The more strict the conditions of use and the longer the service life, the thicker the layer of galvanized iron wire required. Different products, according to the specific environment (temperature, humidity, rainfall, atmospheric composition, etc.) to determine the expected service life of the coating thickness, blind thickening will cause all kinds of waste. But if the thickness is insufficient, it will not reach the expected service life requirements. Different manufacturers, according to their own equipment conditions, in the case of determining the plating, the first preparation of a more complete and reasonable process flow, clear plating parameters, control plating solution concentration, standard operation.
2, hot plating wire plating after processing
Post-plating (passivation, hot melting, sealing and dehydrogenation, etc.) for the purpose of enhancing protective properties, decoration and other special purposes. After galvanized, chromate passivation or other conversion treatment is generally required to form the corresponding type of conversion film, which is one of the key processes to ensure the quality of post-plating.
3, galvanized wire galvanized process
The key and important parts with tensile strength greater than 1034Mpa should be relieved of stress at 200±10℃ for more than 1 hour before plating, and the carburized or surface hardened parts should be relieved of stress at 140±10℃ for more than 5 hours. The cleaning agent used for cleaning shall have no effect on the binding force of the coating and no corrosion on the substrate. Acid activation Acid activation solution should be able to remove corrosion products and oxide film (skin) on the surface of parts without excessive corrosion on the matrix.
Galvanizing can be done by zincate galvanizing or chloride galvanizing. Appropriate additives shall be used to obtain a coating that meets the requirements of this standard. Luminescence treatment should be carried out after luminescence plating. The parts that need to be dehydrogenated for passivation should be passivated after dehydrogenation. Before passivation, 1%H2SO4 or 1% hydrochloric acid should be applied to activate 5~15s. Passivation shall be treated with colored chromate unless otherwise specified in the design drawings.
The wide application of galvanized wire has brought great convenience to people’s production and life, but the production process of iron wire is not to be underestimated. In industrial production, the production process of galvanized wire should be strictly controlled to ensure the quality of galvanized wire.
Post time: 08-05-23